The AS Line of tissue converting machines are modular solutions for the production of large volumes of multi-fold paper towels characterized by excellent performance, technological innovation and cost-efficient operation. The presence of highly automated folders allows the production of interfolded, continuous interfolded with glue and overlapped towels. The ‘Fasten Pack’ technology - gluing the tail of the first packet to the head of the second one - offers significant advantages for users and manufacturers thanks to the elimination of discontinuity in extraction. In such a way the machine allows obtaining a high productivity and packets having a large volume, without giving up the extremely easy use.

As part of the project of digitization of its machines, OMET has completely renewed in 2014 the offer of the AS Line for the production of paper towels. The machine, which can process coils from 2600 (104’’) to 3600mm (144’’) wide, has been fitted with a new unwinder and an innovative DESL laminator as well as advanced controls, even remote to ensure a constant production flow and reduced machine stops for maintenance. The DESL lamination group consists of 2 cylinders with 350 mm in diameter and 3 meters in length, with two incisions that work in sync to produce embossed towels (nested). The system involves a rather high reduction of waste especially in the start-up phase and considerable savings of time normally spent for manual adjustments.

AS Line
Рабочая ширина 3,100мм (124'')
Число дорожек 2 to 15
Флексопечатные секции 1 - 2 печатные секции
Макс. диаметр рулона от 1,800мм (72'') до 2,500мм (100'')
Материалы От 1 до 3-слойные ткани, бумаги, уложенные воздухом, нетканые материалы и слоистые материалы
Тип фальца 1/4, 1/8 and 1/8 с дозатором складкой
Открытый формат макс. 30x30cм (12''x12'')
Открытый формат мин. 20x20cм (8''x8'')
Механическая скорость 300 м/мин (2800 fpm)
Макс. непрерывная производительность 4,000 – 6,000 штук/мин
Компания OMET оставляет за собой право изменения технических характеристик машин
Размотчик AS Line
Размотчик новой концепции на конвертинговых салфеточных машинах OMET в своей стандартной форме или с дополнительными секциями размотки. Он обрабатывает рулоны до 2500мм (100’’) и оснащен контролем постоянного натяжения полотна и независимым приводом. Возможно добавление in-line удалителя пыли или подъемника роля с гидравлическим действием.
Размотчик AS Line
Printing units AS Line
OMET tissue converting machines of the FV Line can be equipped, on request, with 1 or 6 flexo printing units. The experience of OMET in the printing sector is synonymous of high output quality, register precision and rapidity of changeover. The printing section of the machines is equipped with a drying system, IR or forced air, and plate cleaner. The plate cleaner guarantees a perfect cleaning of the plates while the machine is running and can be customized with a work program that matches the product and the print subject.
Printing units FV Line
Package transfer unit AS Line
OMET takes the greatest attention in guaranteeing the adaptability of its tissue converting machines to the packaging machines of the most reputed worldwide suppliers.
Package transfer unit AS Line
Folding unit AS Line
The folding unit of the AS Line is composed of two folding units, quickly interchangeable, handling many different fold sizes, both overlapped and interfolded: C, 2C or Z (overlapped) and Z, W, L (interfolded).
Folding unit AS Line
Embossing AS Line
The tissue passes through the embossing cylinders that "affect" the texture of the napkin with the aim to make the veils that compose it match and make the napkin softer and more compact. The embossing on OMET’s machines is characterized by extreme accuracy, as confirmed by the most important manufacturers on the market. The embossing unit by OMET offers the following advantages: possibility to lubricate the gears through the presence of oil tanks, on board cylinder setting system that aims at making the machine as more rigid as possible, great vibration control, and presence of a single independent motor. Available embossing types: steel/paper, steel/paper with edge, steel/steel, steel/steel with edge, pin-to-flat.
Embossing AS Line
Cross Cutting unit AS Line
The Cross cutting unit is a double pair of pull rolls with independent adjustments.
Cross Cutting unit AS Line
Longitudinal Cutting unit AS Line
The machines of the AS Line have slitting stations with pull rolls and supports for first fold.
Longitudinal Cutting unit AS Line
Cross Cutting unit AS Line
The Cross cutting unit is a double pair of pull rolls with independent adjustments.
Cross Cutting unit AS Line
AS Line Gluing station
The Gluing station is necessary for continuous interfolding.
AS Line Gluing station
AS 1800 Line
High performance tissue converting machine for the production of paper towels with 8 lanes
AS 2000 Line
High performance tissue converting machine for the production of paper towels with 9 lanes
AS 2600 Line
High performance tissue converting machine for the production of paper towels with 11 lanes
AS 2850 Line
High performance tissue converting machine for the production of paper towels with 12 lanes
AS 3100 Line
High performance tissue converting machine for the production of paper towels with 14 lanes
AS 3600 Line
High performance tissue converting machine for the production of paper towels with 15 lanes
Towels
Towels are the second largest application for tissue paper in the consumer market; they are practical and hygienic and can be found in public toilets all over the world in their most institutional role (different from paper towels in continuous rolls used in the kitchen). They are packed individually and sold as stacks. Paper is made from either virgin or recycled paper pulp which is extracted from wood or fiber crops. The AS Line by OMET, completely automatic and digitally controlled, is the ideal machine for large-scale production of paper towels thanks to its excellent performance and extreme reliability.
Towels